Overview of ACE Industrial Humidification Systems
ACE Industrial Humidification Systems Design — Engineering — Application
ACE designs and engineers industrial humidity control systems to maintain your desired percentage of indoor relative humidity during winter manufacturing operations.
The following relative humidity (RH) guidelines are provided for Industrial sector categories in storage, production and manufacturing air space environments:
- Woodworking - Wood Storage - Veneers Desired: 30-60% RH Control: preventing wood warping, bowing, shrinking, checking and glue joint problems.
- Paper - Print - Publishing - Label Desired: 40-65% RH Control: preventing shrinkage, equipment miss-feeds and static electricity (ESD) below 40%.
- Electronics - Hi Tech Desired: 40-60% RH Control: preventing permanent, latent or intermittent damage from static electricity.
- Textiles – Leather Desired: 50-85% RH Control: preventing fibers from becoming fragile and breaking during all phases of storing, handling and machining operations.
- Other Applications Painting, cold storage, pre-cooling, general HVAC, test labs, baking, aviaries & greenhouses.
The design and engineering for a new humidity control system begins by understanding your need for humidity control. Once your needs are outlined, we then gather the following three critical pieces of building data to calculate for the total load of lbs/hr moisture needed to maintain your desired standard for humidity control:
- Dimensions of area(s) to be humidified: length, width, & ceiling height (total cubic air space).
- CFM's of Make-Up and/or Exhaust Air. If you use HVAC systems for winter heat make-up air, we need to know total tons and if they run on economizer cycles.
- Your Desired Standard for Relative Humidity Control (e.g. 45% RH @ 72º F) during winter operations.
Each humidity control system is engineered to quickly and completely evaporate all moisture above your workspace. Moisture is evaporated using the heat energy of the air providing a phase change (adiabatic) from a liquid state to a gas vapor state. Evaporated moisture will rapidly fill and equalize within all available air space (Dalton’s Law of Partial Pressure).
ACE Types of Humidity Control Systems:
- High Pressure (1000 psi): 15-40 micron sized water particles atomized directly into air space:
- Fan-Based High Pressure Atomizing System. Features flexible fan placement and “installer friendly” flexible high pressure tube with slip-lok fittings. Multiple nozzles are combined with air velocity for accelerated evaporation.
- Direct-Space and Induct high pressure atomizing system. Features individual nozzles mounted to stainless steel pipe.
- Evaporative Humidification for induct evaporative humidification applications. Features evaporated moisture from a media source.
- Steam Humidification (Electric, Gas Fired, Steam-To-Steam).
Note: All Humidity Control Systems and Parts are covered with the ACE Two Year Warranty.
Types of Ace Industrial Humidification Systems
FanMist
Fan-Based High Pressure
Humidity Control Systems
- 24” FanMist - 1/4 hp
- 5580 CFM
8 Nozzles (48 or 72 lbs/hr/fan) - 30” FanMist - 1/4 hp
- 7090 CFM
12 Nozzles (108 lbs/hr/fan)
FanMist.HC
Fan-Based High Pressure
"Dual Function"
Humidity Control Systems
- 24" FanMist.HC - 1/2 hp
- 10,200 CFM
8 Nozzles (72 lbs/hr/fan)
14 Nozzles (126 lbs/hr/fan)
360Mist & 360Mist.mini
Horizontal Misting — Fan-Based High Pressure Humidity Control Systems
- 24" Ceiling Hung - 1/4 hp
- 2100 CFM
10 Nozzles (60 or 90 lbs/hr/fan) - 6" Ceiling Hung - 1/25 hp
- 600 CFM
4 Nozzles (16, 24 or 36 lbs/hr/fan)
AirMist
"Direct Space" High Pressure Humidity Control System. Individual "ceramic insert" nozzles are mounted on 4" stainless steel wands attached to stainless steel pipe — suspended in the ceiling areas over aisleways.
CustomMist
Custom Nozzle Arrayed Induct High Pressure Humidity Control Systems for Air Handling Units (AHU), Makeup Air Units (MAU) and Special Nozzle Arrays.
EvapHum
Evaporative Humidification. "Droplet-Free" Adiabatic Humidifier for new and retrofit induct applications — "already" evaporated moisture from a media source.